Proceedings of 5th International Conference on Advanced Manufacturing Engineering and Technologies (eBook)

NEWTECH 2017

Vidosav Majstorovic, Zivana Jakovljevic (Herausgeber)

eBook Download: PDF

2017 | 1st ed. 2017
XII, 475 Seiten
Springer International Publishing (Verlag)
978-3-319-56430-2 (ISBN)

Infos

This book presents the proceedings from the 5th NEWTECH conference (Belgrade, Serbia, 5-9 June 2017), the latest in a series of high-level conferences that bring together experts from academia and industry in order to exchange knowledge, ideas, experiences, research results, and information in the field of manufacturing. The range of topics addressed is wide, including, for example, machine tool research and in-machine measurements, progress in CAD/CAM technologies, rapid prototyping and reverse engineering, nanomanufacturing, advanced material processing, functional and protective surfaces, and cyber-physical and reconfigurable manufacturing systems. The book will benefit readers by providing updates on key issues and recent progress in manufacturing engineering and technologies and will aid the transfer of valuable knowledge to the next generation of academics and practitioners. It will appeal to all who work or conduct research in this rapidly evolving field.

Inhalt

Preface 6
Contents 9
1 An Integration of Bio-inspired Algorithms and Fuzzy Logic for Tool Wear Estimation in Hard Turning 13
Abstract 13
1 Introduction 14
2 Experimental Design and Set-Up 15
3 Development of Fuzzy Expert Systems 17
3.1 GA Based Fuzzy Expert System 19
3.2 PSO Based Fuzzy Expert System 20
4 Results and Discussion 21
5 Conclusions 22
References 23
2 Hob Mill Profiling Method for Generation of Timing Belt Pulley 25
Abstract 25
1 Introduction 26
2 The Profile to Be Generated. Reference Systems. Generating Rack-Gear 29
3 Primary Peripheral Surface of Hob Mill 32
3.1 Kinematics of the Generating Process 33
3.2 Specific Enwrapping Condition 33
4 Numerical Application 35
5 Conclusions 37
Acknowledgements 37
References 37
3 Cyber Physical Production Systems—An IEC 61499 Perspective 39
Abstract 39
1 Introduction 40
2 RAMI4.0 Hierarchy Levels and Layers—A Brief Overview 41
3 Modeling of Distributed Control Systems Using IEC 61499 43
4 Case Study 45
5 Conclusion 50
Acknowledgements 50
References 51
4 Virtual Model in Monitoring and Optimization of a Selective Waste Collection Integrated System 52
Abstract 52
1 Introduction 53
2 Methodology 55
3 Virtual Model of the Selective Waste Collection System 56
4 System’s Diagnosis 59
5 System’s Optimization 61
6 Conclusion 64
Acknowledgements 65
References 65
5 An Advanced CAI Model for Inspection Planning on CMM 67
Abstract 67
1 Introduction 67
2 CAI Model 68
2.1 Mathematical Model 69
2.2 Inspection Features and Parameters 70
2.3 Sampling Strategy—Distribution Measurement Points 71
2.4 Collision Free-Generation and Probe Accessibility Analysis 71
2.5 Simulation and Optimization of the Measuring Path 72
3 Experiment 73
4 Conclusion 74
References 75
6 Flexible Control System Used in the Nano-technological Production Flow 76
Abstract 76
1 Introduction and Research Problems 77
2 Experimental Model 78
3 Results and Comments 80
4 Optoelectronic Control (Microscope with CCD Camera) 80
5 Conclusion and Future Research 84
References 85
7 Hydro-multipoint Forming, a Challenge in Sheet Metal Forming 87
Abstract 87
1 Introduction 87
2 Definition of Hydro-multipoint Forming 89
3 FEM Simulations of Hydro-multipoint Forming 91
3.1 Materials 92
3.2 Numerical Simulation 94
3.3 Results of Numerical Analysis 95
4 Experimental Work 96
5 Conclusions 100
References 101
8 Study on Hard Turning Process Versus Grinding in Manufacturing Some Bearing Inner Rings 103
Abstract 103
1 Introduction 103
2 Problem Definition 105
3 Experimental Methodology 106
3.1 Process Flow Description 107
3.2 Materials 107
3.3 Testing Procedure 108
4 Results and Discussions 111
4.1 Hard Turning Process 111
4.1.1 Cutting Speed Influence on Process Time 111
4.1.2 Feed Rate Influence on Process Time 111
4.1.3 Depth of Cut Influence on Process Time 112
4.1.4 Roughness and Surface Profile 112
4.2 Grinding Process 114
4.2.1 Roughness and Surface Profile 114
4.2.2 Roundness 115
5 Conclusions 117
Acknowledgements 118
References 118
9 On the Advanced Milling Technology of Thin-Walled Parts for Aerospace Industry 120
Abstract 120
1 Introduction 120
2 State of the Art 121
2.1 Study of the Material 7475-T7351 122
2.2 Theory of the Force Loading at Shoulder Milling 123
2.3 Surface Integrity of Machined Surface 124
2.4 Effect of Machining on the Surface Topography and Fatigue 126
3 Experimental 127
3.1 Tool Micro-geometry 127
3.2 Force Generation When Shoulder Milling 128
3.3 Measurement of the Surface Topography When Shoulder Milling 129
4 Results and Discussion 132
4.1 Tool Analyses 132
4.2 Cutting Conditions and Forces 132
4.2.1 Cutting Speeds and Forces 133
Feeds and Force 134
4.3 Cutting Conditions and Surface Topography 135
4.3.1 Surface Bearing Ratio, the Abbott-Firestone Curve 139
4.3.2 Feed and the Surface Bearing Ratio 140
4.3.3 Cutting Speed and the Surface Bearing Ratio 142
5 Conclusions 144
Acknowledgements 145
References 145
10 Reducing of Scuffing Phenomenon at HCR Spur Gearing 147
Abstract 147
1 Introduction 148
2 HCR Gearing and Possibilities of Optimization of Geometrical Parameters 149
2.1 Interference During the Production 150
2.2 Interference During the Production 151
2.3 Minimum Thickness of the Tooth Head Circle 151
2.4 Optimization of HCR Geometry 153
3 Scuffing as the Most Important Damage of HCR Tooth Flanks 153
4 Calculating the Tooth Scuffing Resistance According to the Criterion of Integral Temperature 155
4.1 General Principles of the Integral Temperature Criterion in HCR Involute Gearing 155
4.2 Calculating Medium Temperature of the Tooth Surface ?Blm for HCR Involute Gearing 156
5 Joined Optimization of Geometrical and Scuffing Parameters of HCR Gearing 157
6 Conclusions 160
References 161
11 Parametric Design of an Electric Driven Reduction Gear for Anchor and Mooring Winches 162
Abstract 162
1 Introduction 162
2 Graphical Modelling of Reduction Gear Elements 164
3 Algorithm for Reduction Gear Calculation 166
3.1 Choosing the Electric Motor 169
3.2 Choosing the Gear Ratio 169
3.3 Choosing the Teeth Number of Toothed Wheels 170
3.4 The Toothed Wheel Calculation of Resistance 170
4 Methodology for Parameters Configuration 177
5 Conclusions 179
Acknowledgements 180
References 180
12 Experimental Determination of Brittle Fracturing Appearance During Static Indentation of Materials Based on Stone 181
Abstract 181
1 Introduction 181
2 Static Indentation 182
3 Experimental Setup 183
4 Results and Discussion 184
5 Conclusion 188
References 188
13 Dynamic Optimization of the Cam-Lever Mechanism for Thermoforming Machine Tool Driving 189
Abstract 189
1 Introduction 190
2 Thermoforming Process 190
3 Working Mechanism 192
4 Dynamic Optimization 194
4.1 Optimization Problem 197
4.2 Results 199
5 Conclusions 200
References 201
14 Cyber-Physical Manufacturing Systems (CPMS) 203
Abstract 203
1 Introduction 204
2 The Development of Cyber-Physical Manufacturing Concept 205
3 Towards Real CPMS Application 206
4 Industry 4.0 Model 210
5 Conclusion 215
Acknowledgements 216
References 216
15 Graphical Method in CATIA for Side Mill Tool Profiling Using the Generating Relative Trajectories 219
Abstract 219
1 Introduction 219
2 The Relative Generating Trajectories Method 221
3 Applications 225
3.1 Side Mill for the Helical Flute of a Helical Drill 225
4 Graphical Method Developed in CATIA 229
5 Conclusions 231
Acknowledgements 232
References 232
16 Mechanistic Approach for the Evaluation of Machine Tools Quasi-Static Capability 233
Abstract 233
1 Introduction 234
2 State of the Art 235
2.1 Various Sources of Error in Machine Tools 235
2.2 Errors Under Quasi-Static Condition 236
2.3 Parameters of Machine Tool Geometric Errors 236
2.3.1 Component Errors 236
2.3.2 Location Errors 237
2.4 Stiffness of Machine Tools 238
3 The Proposed Methodology 238
3.1 Case Study 238
3.2 Direct Measurement Model 239
3.2.1 Direct Measurement of Geometric Errors 239
3.2.2 Geometric Error Model Development 239
3.2.3 Measurement Data Integration to the Model 241
3.2.4 The Predicted Geometric Errors 242
3.3 The Indirect Measurement Model 242
3.3.1 The Loaded Double Ball Bar Measurement Process 243
3.3.2 Stiffness Prediction for Machine Tools 244
3.3.3 Static Stiffness Variation 245
4 Conclusions 246
Acknowledgements 247
References 247
17 Assessment of Assembly Process Complexity and Modularity in Mass Customized Manufacturing 248
Abstract 248
1 Introduction 249
2 Related Work 249
3 Proposed Approaches to Quantification of Product Complexity and Process Modularity 251
3.1 Assessment of Product Complexity 251
3.2 Assessment of Process Modularity 252
4 Application of the Proposed Approaches on a Case Study 253
5 Conclusions 257
References 257
18 A Holistic Approach for Developing and Commissioning Data Driven CPPS Functionality in Manufacturing Systems 260
Abstract 260
1 Motivation 260
2 Introductions to Cyber-Physical Production Systems 261
2.1 Cyber-Physical Systems 261
2.2 Cyber-Physical Production Systems 262
2.3 Methodology to Transform Production Systems into CPPS 263
3 Application Example Suspension Turret 264
3.1 Investigated Process 264
3.2 Creation of the Mathematical Model 265
3.3 Implementation into the Machine Control 267
4 Conclusion and Outlook 267
References 268
19 Some Aspects Influencing Production of Porous Structures with Complex Shapes of Cells 269
Abstract 269
1 Introduction 269
2 State of the Art 270
3 Regular Porous Structures Design 272
4 Experiments 274
5 Conclusions 277
Acknowledgements 277
References 277
20 Recovery of Metals from Solar Cells by Bioleaching 279
Abstract 279
1 Introduction 280
2 Materials and Methods 280
2.1 Determination of Metal Content of Solar Cells 280
2.2 Growth of Micro-organisms and Collection of Cell-Free Supernatant 281
2.3 Bioleaching of Solar Cells by Using Culture Supernatant 281
2.4 Effect of Physicochemical Parameters on Bioleaching of Metals from Solar Cells 281
2.5 Analytical Methods 281
3 Results and Discussion 282
3.1 Bioleaching of Metals from Solar Cells 282
3.2 Effect of Temperature 283
3.3 Effect of Shaking Speed 284
3.4 Effect of Pulp Density 284
4 Conclusion 285
References 285
21 Intelligent Wear Identification Based on Sensory Inline Information for a Stamping Process 287
Abstract 287
1 Introduction 288
2 Wear Mechanism for Shear Cutting Tools 289
3 Experimental Setup and Procedure 289
4 Characteristic Process Parameter for Wear Identification 290
5 Establishing Characteristic Parameters for the Wear Status of the Tool 294
6 Conclusion and Outlook 295
Acknowledgements 296
References 296
22 High-Precision Machining of Hard Steel Parts Using Special Abrasive Operations 298
Abstract 298
1 Introduction 298
2 Experimental Details 299
2.1 Characterization of Workpiece Material and Machining Conditions 299
2.2 Measurements of Surface Roughness Parameters 300
3 Experimental Results and Discussion 301
3.1 Characterization of Machined Surfaces 301
3.2 Characterization of Function Related Parameters 303
3.3 Characterization of Spatial and Hybrid Parameters 306
3.4 Surface Characterization Based on Motifs and Fractals 306
4 Conclusions 308
References 309
23 Process and Microstructure in Materials-Affected Manufacturing 310
Abstract 310
1 Introduction 311
2 Microstructure Evolution Modeling 312
2.1 Phase Transformation and Dynamic Recrystallization of Ti–6Al–4V 312
2.2 Dynamic Recrystallization of 4130 Steel 315
3 Microstructure Sensitive Flow Stress Model 317
4 Phase Transformation and Grain Size Prediction 319
5 The Force Prediction 320
6 Residual Stress Prediction 322
7 Conclusion 324
References 325
24 Structural FEM Analysis of Thermal Sprayed Coatings Under Conditions of Contact Pressure and High Temperature 327
Abstract 327
1 Introduction 328
2 FEM Structural Simulations Preparations 330
2.1 Geometry for Simulation 330
2.2 Loads and Temperature 331
2.3 Boundary Conditions 331
2.4 Meshing and Mathematical Model 331
2.5 Simulation Characteristics 332
2.6 Material Properties 333
2.7 Simulation Plan 333
3 Simulation Results 333
3.1 Contact Pressure 334
3.2 Thermal Stress 335
3.3 Complex State 336
3.4 Correlations 338
4 Conclusions 341
References 342
25 Intelligent Dual Curve-Driven Tool Path Optimization and Virtual CMM Inspection for Sculptured Surface CNC Machining 344
Abstract 344
1 Introduction 345
2 Intelligent Tool Path Parameter Selection for Dual-Curve Driven Trajectories 346
2.1 Dual-Curve Driven Multi-axis Surface Tool Paths 346
3 Experimental Results 347
3.1 Fitness Function Formulation and Genetic Algorithm Parameters 348
3.1.1 Simulation Results 352
3.1.2 Virtual CMM Inspection Results 353
4 Conclusions 354
References 355
26 Advanced Manufacturing and Industrie 4.0 for SME 356
Abstract 356
1 Introduction 356
2 Characteristic of the International Situation 357
3 Industrie 4.0 Key Features and Aspects 358
References 363
27 Industrial Product Life Cycle Stages and Lifecycle Eco-design 364
Abstract 364
1 Introduction 364
1.1 Sustainable Consumption and Production 365
2 Eco-design 365
2.1 The Content of Eco-design Process 366
2.1.1 Product Improvements 366
2.1.2 Product Design 367
2.1.3 New Product Design 367
2.1.4 New Production System 367
2.1.5 Essentials for Adopting Eco-design Strategies 368
2.1.6 Eco-design Strategies According with Circular Economy Principles 368
3 Product Life Cycle Stages and Lifecycle Eco Design Strategies [2, 3] 369
4 Conclusions 372
References 373
28 Study on the Machinability Characteristics of Inconel 718 Super Alloy During Micro-Milling 374
Abstract 374
1 Introduction 375
2 Experimental Setup 376
3 Results and Discussion 378
4 Conclusions 383
References 384
29 A Multi-parameter Experimental and Statistical Analysis of Surface Texture in Turning of a New Aluminum Matrix Steel Particulate Composite 385
Abstract 385
1 Introduction 386
2 Surface Roughness Parameters 387
3 Experimental 388
4 Results and Discussion 390
4.1 Variation of Surface Roughness Parameters 390
4.2 Chip Formation and Tool Wear 390
4.3 Statistical Analysis and Regression 394
5 Conclusions 400
References 400
30 Influence of the Determination of FLC’s and FLSC’s and Their Application for Deep Drawing Process with Additional Force Transmission 402
Abstract 402
1 Introduction 403
2 Material Modelling 403
3 Damage Modelling 404
3.1 Strain-Based Damage Models and Results 404
3.2 Stress-Based Damage Models and Results 407
4 Deep Drawing with Additional Force Transmission 408
5 FEA of Deep Drawing Process 409
6 Summary and Outlook 411
Acknowledgements 411
References 411
31 Biologically Inspired Optimization Algorithms for Flexible Process Planning 413
Abstract 413
1 Introduction 414
2 Flexibilities and Representation of the Process Planning Problem 415
3 Mathematical Modeling and Optimization Objectives 416
4 Biologically Inspired Optimization Algorithms 416
4.1 Genetic Algorithms 417
4.2 Simulated Annealing 418
4.3 Chaotic Particle Swarm Optimization Algorithm 418
4.4 Ant Lion Optimization Algorithm 418
5 Experimental Results 419
6 Conclusion 423
Acknowledgements 423
References 423
32 Modelling and Analysis of 3-Axis Reconfigurable Hybrid Kinematics Mechanism with Translatory Actuated Joints 425
Abstract 425
1 Introduction 425
2 Description of 3-Axis Hybrid Kinematics Mechanism 427
3 Geometric Model of Hybrid Mechanism MOMA3_HK and Solving the Kinematic Problem 428
3.1 The Solution of Inverse Kinematic Problem 431
3.2 The Solution of Direct Kinematic Problem 432
4 Workspace of Hybrid Mechanism MOMA3_HK 434
5 Jacobian Matrix and Singularity Analysis 434
6 Conclusion 436
References 436
33 Influence of Ultrasonic Assistance on Delamination During Machining of CFRP Composite 438
Abstract 438
1 Introduction 439
2 Machining Method 439
3 Description of the Experiment 440
4 Results of the Experiment 441
5 Conclusion 443
Acknowledgements 444
References 444
34 Microfluidic Chip Fabrication for Application in Low-Cost DIY MicroPIV 446
Abstract 446
1 Introduction 447
2 Fabrication of a Chip 448
3 MicroPIV System for Microfluidic Purposes 449
4 Properties, Possible Modifications and Potential Applications of the Microfluidic System 452
5 Conclusion 453
Acknowledgements 453
References 453
35 R& D in a Fab Lab: Examples of Paste Extrusion Method
Abstract 455
1 Introduction 456
1.1 3D Printer Modifications 456
2 Paste Extrusion with Clay 457
3 Paste Extrusion with Chocolate 459
4 Paste Extrusion with Modified Hydroxy-Apatite 460
5 Discussion 461
Acknowledgements 461
References 461
36 Manufacturing Technology of Aircraft and Wind Turbine Blades Models, Plugs and Moulds 462
Abstract 462
1 Introduction 463
2 Current Concepts and a Connection to Fab Lab 463
3 Process Description 464
4 Possible Applications and Produced Parts 465
4.1 Amphibian Aircraft Model 465
4.2 Composite Blade Master Plug 465
4.3 Wind Turbine Production Mould 466
5 Conclusions 468
Acknowledgements 468
References 468

Produkt-Details

• Erscheint lt. Verlag: 22.4.2017
• Reihe/Serie: Lecture Notes in Mechanical Engineering
• Reihe/Serie: Lecture Notes in Mechanical Engineering
• Zusatzinfo: XII, 475 p. 286 illus.
• Verlagsort: Cham
• Sprache: englisch
• Themenwelt: Technik ► Maschinenbau
• Themenwelt: Wirtschaft ► Betriebswirtschaft / Management ► Logistik / Produktion
• Schlagworte: CAD/CAM technologies • Machined surfaces • Machine Tools • Manufacturing processes optimization • Manufacturing systems automation • material processing • Metrology • nanomanufacturing • NEWTECH 2017 • Rapid Prototyping • Sustainable manufacturing systems
• ISBN-10: 3-319-56430-7 / 3319564307
• ISBN-13: 978-3-319-56430-2 / 9783319564302