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Pounder's Marine Diesel Engines and Gas Turbines -  Doug Woodyard

Pounder's Marine Diesel Engines and Gas Turbines (eBook)

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2009 | 9. Auflage
928 Seiten
Elsevier Science (Verlag)
978-0-08-094361-9 (ISBN)
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147,84 inkl. MwSt
(CHF 144,40)
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Since its first appearance in 1950, Pounder's Marine Diesel Engines has served seagoing engineers, students of the Certificates of Competency examinations and the marine engineering industry throughout the world. Each new edition has noted the changes in engine design and the influence of new technology and economic needs on the marine diesel engine.
Now in its ninth edition, Pounder's retains the directness of approach and attention to essential detail that characterized its predecessors. There are new chapters on monitoring control and HiMSEN engines as well as information on developments in electronic-controlled fuel injection. It is fully updated to cover new legislation including that on emissions and provides details on enhancing overall efficiency and cutting CO2 emissions.
After experience as a seagoing engineer with the British India Steam Navigation Company, Doug Woodyard held editorial positions with the Institution of Mechanical Engineers and the Institute of Marine Engineers. He subsequently edited The Motor Ship journal for eight years before becoming a freelance editor specializing in shipping, shipbuilding and marine engineering. He is currently technical editor of Marine Propulsion and Auxiliary Machinery, a contributing editor to Speed at Sea, Shipping World and Shipbuilder and a technical press consultant to Rolls-Royce Commercial Marine.
* Helps engineers to understand the latest changes to marine diesel engineers
* Careful organisation of the new edition enables readers to access the information they require
* Brand new chapters focus on monitoring control systems and HiMSEN engines.
* Over 270 high quality, clearly labelled illustrations and figures to aid understanding and help engineers quickly identify what they need to know.
Since its first appearance in 1950, Pounder's Marine Diesel Engines has served seagoing engineers, students of the Certificates of Competency examinations and the marine engineering industry throughout the world. Each new edition has noted the changes in engine design and the influence of new technology and economic needs on the marine diesel engine. Now in its ninth edition, Pounder's retains the directness of approach and attention to essential detail that characterized its predecessors. There are new chapters on monitoring control and HiMSEN engines as well as information on developments in electronic-controlled fuel injection. It is fully updated to cover new legislation including that on emissions and provides details on enhancing overall efficiency and cutting CO2 emissions. After experience as a seagoing engineer with the British India Steam Navigation Company, Doug Woodyard held editorial positions with the Institution of Mechanical Engineers and the Institute of Marine Engineers. He subsequently edited The Motor Ship journal for eight years before becoming a freelance editor specializing in shipping, shipbuilding and marine engineering. He is currently technical editor of Marine Propulsion and Auxiliary Machinery, a contributing editor to Speed at Sea, Shipping World and Shipbuilder and a technical press consultant to Rolls-Royce Commercial Marine. - Helps engineers to understand the latest changes to marine diesel engineers- Careful organisation of the new edition enables readers to access the information they require- Brand new chapters focus on monitoring control systems and HiMSEN engines- Over 270 high quality, clearly labelled illustrations and figures to aid understanding and help engineers quickly identify what they need to know

Front Cover 1
Pounder’s Marine Diesel Engines and Gas Turbines 4
Copyright Page 5
Contents 6
Preface 8
Introduction 10
GOODBYE TO BLAST INJECTION 17
A BOOST FROM TURBOCHARGING 20
HEAVY FUEL OILS 20
ENVIRONMENTAL PRESSURES 21
LOWER SPEEDS, LARGER BORES 22
THE FUTURE 23
Chapter 1 Theory and General Principles 30
THEORETICAL HEAT CYCLE 30
PRACTICAL CYCLES 31
EFFICIENCY 33
THERMAL EFFICIENCY 35
MECHANICAL EFFICIENCY 36
WORKING CYCLES 36
HORSEPOWER 39
TORQUE 40
MEAN PISTON SPEED 41
FUEL CONSUMPTION IN 24H 42
VIBRATION 42
BALANCING 47
NOISE 48
ACHIEVING QUIETER ENGINEROOMS 50
ANTI-VIBRATION MOUNTINGS 53
ACTIVE MOUNTINGS 54
LOW-SPEED ENGINE VIBRATION: CHARACTERISTICS AND CURES 55
FIRST-ORDER MOMENTS 58
SECOND-ORDER MOMENTS 60
AXIAL VIBRATIONS 62
TORSIONAL VIBRATIONS 65
HULL VIBRATION 68
Chapter 2 Dual-Fuel and Gas Engines 70
WÄRTSILÄ 50DF ENGINE 74
MAN 51/60DF ENGINE 77
GAS–DIESEL ENGINES 80
GAS ENGINES 80
MAN DIESEL ME-GI ENGINE 82
PERFORMANCE GAS INJECTION ENGINE 85
DESIGN FEATURES OF GAS-BURNING ENGINES 88
Chapter 3 Exhaust Emissions and Control 90
CONTROLLING NOx EMISSIONS 94
WATER-BASED NOx REDUCTION TECHNIQUES 98
SELECTIVE CATALYTIC REDUCTION 106
PARTICULATES, SOOT AND SMOKE 110
SUMMARY OF OPTIONS 115
Chapter 4 Fuels and Lubes: Chemistry and Treatment 116
REFINERY PROCESSES 116
PROBLEMS WITH HEAVY FUELS 118
PROPERTIES OF FUEL OIL 122
FUEL OIL TREATMENT 135
GOOD BUNKERING PRACTICE 141
LUBRICATING OILS 146
CYLINDER LUBRICANT FEED RATES 159
LUBRICANT TESTING 163
MICROBIAL CONTAMINATION OF FUELS AND LUBRICANTS 165
LUBE OIL CONTAMINATION 168
Chapter 5 Performance 172
MAXIMUM RATING 173
EXHAUST TEMPERATURES 175
DERATING 176
MEAN EFFECTIVE PRESSURES 176
PROPELLER SLIP 177
PROPELLER LAW 177
FUEL COEFFICIENT 179
ADMIRALTY CONSTANT 179
APPARENT PROPELLER SLIP 179
PROPELLER PERFORMANCE 179
POWER BUILD-UP 181
TRAILING AND LOCKING OF PROPELLER 182
ASTERN RUNNING 183
Chapter 6 Engine and Plant Selection 188
DIESEL–MECHANICAL DRIVES 190
DIESEL–ELECTRIC DRIVE 195
Chapter 7 Pressure Charging 202
FOUR-STROKE ENGINES 204
TWO-STROKE ENGINES 205
CHARGE AIR COOLING 207
SCAVENGING 208
MATCHING OF TURBOBLOWERS 210
TURBOCHARGER SURGING 210
TURBOCHARGING SYSTEMS 211
TURBOCHARGER CONSTRUCTION 212
TURBOCHARGER PERFORMANCE AND DEVELOPMENTS 214
TURBOCHARGING AND EMISSIONS/MILLER CYCLE 217
TWO-STAGE TURBOCHARGING 218
TURBOCHARGER CLEANING 220
BURST TESTS 220
TURBOCHARGER DESIGNERS 221
TPS SERIES 227
TPL SERIES 230
TPL-C SERIES 235
A100 SERIES 236
NAPIER TURBOCHARGERS 239
MAN DIESEL 241
MITSUBISHI HEAVY INDUSTRIES 251
KBB TURBOCHARGERS 256
Chapter 8 Fuel Injection 264
INJECTION AND COMBUSTION 264
INJECTOR 267
FUEL LINE 269
PUMP 271
DEVELOPMENTS AND TRENDS 276
UNIT INJECTOR VERSUS PUMP/PIPE/INJECTOR 278
ELECTRONIC FUEL INJECTION 282
COMMON RAIL INJECTION SYSTEMS 284
MTU COMMON RAIL SYSTEM FOR HIGH-SPEED ENGINES 286
WÄRTSILÄ CR SYSTEM FOR MEDIUM-SPEED ENGINES 293
Chapter 9 Low-Speed Engines—Introduction 298
INTELLIGENT ENGINES 309
Chapter 10 MAN B& W Low-Speed Engines
MC ENGINE DESIGN FEATURES 322
PROGRAMME EXPANSION 327
LARGE BORE ENGINES 335
WATER MIST CATCHER 344
MC DESIGN REFINEMENTS 345
POST-1997 SERVICE EXPERIENCE 356
OPERATING ADVICE 364
ELECTRONICALLY CONTROLLED ME ENGINES 365
ME ENGINES IN SERVICE 374
MARK 9 LARGE BORE ENGINES 375
Chapter 11 Mitsubishi Low-Speed Engines 390
UEC DESIGN DETAILS 395
UEC-H TYPE ENGINE 402
UEC ECO-ENGINE 408
EMISSIONS REDUCTION 414
CYLINDER LUBRICATION 415
Chapter 12 Wärtsilä (Sulzer) Low-Speed Engines 416
RTA DESIGN FEATURES 421
RTA DESIGN DEVELOPMENTS 423
RT-FLEX ELECTRONIC ENGINES 460
SULZER RL-TYPE ENGINES 469
Chapter 13 Burmeister & Wain Low-Speed Engines
K-GF TYPE ENGINES 480
L-GF AND L-GB ENGINES 488
L-GB TYPE ENGINES 492
Chapter 14 Doxford Low-Speed Engines 504
DOXFORD J-TYPE 505
Chapter 15 MAN Low-Speed Engines 522
DESIGN PARTICULARS 524
ELECTRONIC FUEL INJECTION 533
Chapter 16 Medium-Speed Engines—Introduction 536
DESIGNING MEDIUM-SPEED ENGINES 547
Chapter 17 Allen (Rolls-Royce) 554
Chapter 18 Alpha Diesel (MAN Diesel) 560
FRAME 561
COMBUSTION 562
FUEL VALVES AND PUMPS 562
COMBUSTION CHAMBER 562
CYLINDER HEAD, VALVES AND DUCTS 562
CYLINDER LINER 562
PISTON 563
CAMSHAFTS 564
BEARINGS 564
TURBOCHARGER 564
Chapter 19 Caterpillar 566
3600 SERIES 566
3618 (BRAVO) ENGINE 569
C280 ENGINE 571
Chapter 20 Deutz 574
628 SERIES 574
TBD 645 SERIES 575
Chapter 21 MaK (Caterpillar Marine Power Systems) 578
M32 ENGINE 580
M32C ENGINE 586
M43 ENGINE 586
M43C ENGINE 589
C-VERSIONS 591
LOW EMISSIONS TECHNOLOGIES 592
COMMON RAIL FUEL SYSTEM 594
EARLIER MAK MODELS 598
Chapter 22 MAN Diesel 600
L58/64 ENGINE 600
32/40 ENGINE 613
48/60B ENGINE 623
L27/38 AND L21/31 ENGINES 627
V28/33D ENGINE 632
COMMON RAIL ENGINES 638
Chapter 23 Bergen (Rolls-Royce) 644
K-SERIES 644
B-SERIES 645
B32:40 ENGINE 648
C-ENGINE (C25:33L) 651
GAS ENGINES 653
Chapter 24 Ruston (MAN Diesel) 656
RK270 ENGINE DETAILS 659
RK215 ENGINE 661
RUSTON RK280 ENGINE 663
Chapter 25 SEMT Pielstick (MAN Diesel group) 664
PC2-6B DESIGN 667
PC2-6B LOW-POLLUTANT VERSION 673
PC4-2B DESIGN 674
Chapter 26 Sulzer (Wärtsilä) 678
INTRODUCTION 678
ZA40 AND ZA40S ENGINES 682
ZA50S ENGINE 691
S20 ENGINE 694
Chapter 27 Wärtsilä 698
WÄRTSILÄ VASA 32 701
WÄRTSILÄ 32 704
WÄRTSILÄ 20 708
WÄRTSILÄ 26 714
WÄRTSILÄ 38 718
WÄRTSILÄ 46 723
WÄRTSILÄ 64 734
COMMON RAIL ENGINES 742
Chapter 28 Other Medium-Speed Engines 744
ANGLO BELGIAN CORPORATION 744
DAIHATSU 745
GRANDI MOTORI TRIESTE 749
HIMSEN (HYUNDAI HEAVY INDUSTRIES) 756
MIRRLEES BLACKSTONE 759
MITSUI 762
NIIGATA 765
NOHAB 765
SKL 765
STORK-WERKSPOOR DIESEL 768
YANMAR 775
TWO-STROKE MEDIUM-SPEED ENGINES 776
GENERAL ELECTRIC 784
Chapter 29 Low-Speed Four-Stroke Trunk Piston Engines 788
Chapter 30 High-Speed Engines 792
EVOLVING A NEW DESIGN 794
CATERPILLAR 795
CUMMINS 798
DEUTZ 801
GRANDI MOTORI TRIESTE 801
ISOTTA FRASCHINI 804
MAN (HOLEBY) 804
MITSUBISHI 812
MOTOREN-UND TURBINEN-UNION 813
NIIGATA 830
PAXMAN (MAN DIESEL) 835
SEMT-PIELSTICK 841
WÄRTSILÄ 847
AUTOMOTIVE-DERIVED ENGINES 854
Chapter 31 Gas Turbines 858
PLANT CONFIGURATIONS 859
CYCLES AND EFFICIENCY 863
EMISSIONS 866
LUBRICATION 867
AIR FILTRATION 868
MARINE GAS TURBINE DESIGNS 869
GAS TURBINE MAINTENANCE 889
Chapter 32 Engineroom Safety Matters 894
PREVENTING CRANKCASE EXPLOSIONS 895
CRANKCASE EXPLOSIONS AND RELIEF VALVES 901
Index 904
A 904
B 905
C 905
D 909
E 909
F 911
G 912
H 913
I 914
J 914
K 914
L 914
M 915
N 918
O 918
P 918
Q 920
R 920
S 920
T 922
U 923
V 923
W 924
Y 925

Erscheint lt. Verlag 18.8.2009
Sprache englisch
Themenwelt Sachbuch/Ratgeber
Technik Bauwesen
Technik Fahrzeugbau / Schiffbau
Technik Maschinenbau
ISBN-10 0-08-094361-6 / 0080943616
ISBN-13 978-0-08-094361-9 / 9780080943619
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