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Trends in Manufacturing Processes -

Trends in Manufacturing Processes (eBook)

Select Proceedings of ICFTMM 2018
eBook Download: PDF
2019 | 1st ed. 2020
X, 159 Seiten
Springer Singapore (Verlag)
978-981-329-099-0 (ISBN)
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This book comprises select proceedings of the International Conference on Futuristic Trends in Materials and Manufacturing (ICFTMM 2018). The volume covers current research findings in conventional and non-conventional manufacturing processes. Different fabrication processes of polymer based materials and advanced materials are discussed in this book. In addition, the book also discusses computer based manufacturing processes, and sustainable and green manufacturing technologies. The contents of this book will be useful for students, academicians, and researchers working in the field of manufacturing related fields. 



Dr. Inderdeep Singh completed his bachelors in mechanical engineering in 1998 from the National Institute of Technology Hamirpur, followed by his masters and PhD (in composites materials) from IIT Delhi in 2000 and 2004, respectively. His doctoral research work was awarded by the Foundation for Innovation and Technology Transfer as the 'Best Industry Relevant PhD Project' during the session 2004 - 05. Dr. Singh is currently Associate Professor in the Mechanical and Industrial Engineering Department at IIT Roorkee. He has published 180 articles in international and national journals and conferences. He has authored a book titled 'Primary and Secondary Manufacturing of Polymer Matrix Composites' and has also contributed 15 book chapters in the field of composite materials. His current research focuses on developing fully biodegradable green composites. 

Dr. Pramendra Kumar Bajpai is an Associate Professor in the Division of Manufacturing Processes and Automation Engineering at Netaji Subhas Institute of Technology, New Delhi. He completed his PhD from the Department of Mechanical and Industrial Engineering, Indian Institute of Technology, Roorkee. His major research areas include processing of polymer composites and green composites, machining aspects of composites, and FEM modeling of composites. He has published several research articles in journals of repute. He has also contributed many book chapters published by noted publishing houses. He is currently working as an editor of  two contributed volumes on processing of polymer composites.

Dr. Kuldeep Panwar is currently working as Associate Professor & Head of Mechanical and Automation  Engineering  Department  at  Delhi  Technical  Campus,  Greater Noida.  He completed his Bachelors of Engineering from B.T.K.I.T, Dwarahat (erstwhile KEC) in 2009, and his Masters in Thermal Engineering in  2012. He completed his PhD in Mechanical Engineering from G. B. Pant University of Agriculture and Technology, Pantnagar in 2016. His doctoral research area was analysis of thermal and resistance characteristics of fixed-bed regenerator with small D/dp ratio. He has published more than 30 research articles in peer-reviewed international journals and conferences. He has one design patent to his credit. He has authored a book titled Effect of Insolation on Efficiency of Solar Plate Collectors and has also contributed as an editor in 4 conference proceedings.


This book comprises select proceedings of the International Conference on Futuristic Trends in Materials and Manufacturing (ICFTMM 2018). The volume covers current research findings in conventional and non-conventional manufacturing processes. Different fabrication processes of polymer based materials and advanced materials are discussed in this book. In addition, the book also discusses computer based manufacturing processes, and sustainable and green manufacturing technologies. The contents of this book will be useful for students, academicians, and researchers working in the field of manufacturing related fields. 

Preface 6
Contents 7
About the Editors 9
1 Optimization-Related Studies on the Operational Parameters of Friction Stir Welding: An Overview 11
1.1 Introduction 11
1.2 Review Related to Experimental and Theoretical Studies of FSW 12
1.3 Review Related to Optimization Studies of FSW 14
1.4 Conclusion 17
References 17
2 Experimental and Numerical Procedure for Studying Effect of Ultrasonic Spot Weld Parameters on Metal Joints for Electronic Components 20
2.1 Introduction 21
2.2 Methodology 22
2.2.1 Experimental Setup 22
2.2.2 Design of Experiments 22
2.3 Finite-Element Modelling (FEM) 23
2.4 Results and Discussions 25
2.4.1 Mechanical Properties Evaluation of Copper/Brass Weld Region 25
2.4.2 Scanning Electron Microscope (SEM) 26
2.4.3 Heat Conduction from the Copper/Brass Weld Zone 28
2.5 Conclusions 28
References 30
3 Micro-Electrical Discharge Machining for Machining Micro-Holes 32
3.1 Introduction 32
3.2 Experimental Setup and Method 34
3.2.1 Experimental Setup 34
3.2.2 Machining Electrode Tool and Workpiece 34
3.2.3 Experimental Method for Micro-Hole Drilling 36
3.2.4 Experimental Design and Analysis 37
3.3 Results and Discussion 38
3.3.1 Effect of Process Parameters on MRR 39
3.3.2 Effect of Process Parameters on TWR 40
3.3.3 Analysis of Variance (ANOVA) 42
3.4 Conclusion 42
References 43
4 Nd:YVO4 Laser Welding of Two Transparent Polymers in Lap Joint Configuration 44
4.1 Introduction 44
4.2 Experimental Setup and Procedure 45
4.3 Results and Discussions 47
4.3.1 Analysis-of-Variance 47
4.3.2 Impact of Input Welding Parameters on Ultimate Load 50
4.4 Confirmatory Test 51
4.5 Conclusions 52
References 52
5 Thermo-Mechanical Modeling of Friction Stir Welding of High Strength Aluminum Alloy 7075 T651 53
5.1 Introduction 53
5.2 Modeling Description and Boundary Condition 54
5.3 Results and Discussion 57
5.4 Conclusions 60
References 60
6 Full-Factorial Design Approach to Parametric Optimization and Modeling of Car Suspension System 61
6.1 Introduction 61
6.2 Design of Experiments 62
6.2.1 Sensitivity Analysis 63
6.2.2 Response Optimizer 63
6.3 Test Validation 65
6.4 Conclusion 66
References 66
7 Green-Machining Characteristics Study and Comparison in Meso-Scale End-Milling of AISI-1055 and AISI-4340 Steels 68
7.1 Introduction 69
7.2 Experimental 69
7.2.1 Experimental Design 70
7.2.2 Surface Roughness and Burr Width Measurement 72
7.3 Results and Discussions 72
7.3.1 Average Surface Roughness 73
7.3.2 Burr Width 74
7.3.3 Regression Modelling 74
7.4 Comparison Between AISI-1055 and AISI-4340 Steel 76
7.5 Conclusions 76
References 77
8 Experimental Investigation and Optimization of EDM Process Parameters in Machining of Stainless Steel s-32760 Using Taguchi Method 78
8.1 Introduction 78
8.2 Schema of Investigation 80
8.2.1 Design of Experiment, Experimental Setup, and Procedure 81
8.2.2 Result and Analysis 84
8.3 Conclusion 88
References 88
9 By-Pass Flow Meter for Sloped Pipelines 90
9.1 Introduction 90
9.2 Principles of By-Pass Flow Meter 91
9.3 Experimental Investigations 92
9.3.1 Test Circuit 92
9.3.2 Instrumentation 93
9.3.3 Research Studies 93
9.4 Results and Discussions 95
9.5 Conclusions 99
References 99
10 Natural Convection Heat Transfer from Circular Finned Helical Coil Heat Exchanger in Air 100
10.1 Introduction 101
10.2 Materials and Methods 102
10.3 Experimental Set-up and Procedure 103
10.4 Analysis of Experiment 104
10.5 Results and Discussion 105
10.6 Conclusion 107
References 107
11 An Investigation of Responsiveness Impact on Productivity Improvement in Indian MSME 108
11.1 Introduction 108
11.2 Methodology 110
11.2.1 Data Reliability Test 111
11.2.2 Descriptive Analysis 112
11.3 Conclusion 114
References 116
12 Influence of Process Parameters on Weld Bead Geometry and Mechanical Properties in GTAW 117
12.1 Introduction 117
12.2 Literature Review 118
12.3 Experimentation 118
12.3.1 Experiment Procedure 119
12.4 Results and Analysis 120
12.4.1 Analysis of Bead Width 120
12.5 Conclusion 121
Bibliography 123
13 Supplier Selection Using Fuzzy-AHP: A Case Study 124
13.1 Introduction 124
13.2 Integrated Model 126
13.2.1 Fuzzy-Ahp Model 127
13.3 Supplier Selection Through Fuzzy-AHP with Extension Analysis 129
13.4 Results and Discussion 131
References 131
14 Friction Stir Welding of AA 8011: Mechanical and Microstructure Behavior 133
14.1 Introduction 134
14.2 Experimental Procedure 135
14.2.1 Joint Fabrication 135
14.2.2 Determining the Working Levels 136
14.2.3 Testing of the Response Variables 136
14.3 Results and Discussion 137
14.3.1 Tensile Testing 137
14.3.2 Microstructure 139
14.3.3 Microhardness 140
14.4 Conclusion and Future Scope 140
References 141
15 Study the Effects of Input Process Parameters in V-Bending Die on Springback/Go for Different Aluminium Alloys Using Taguchi Approach 143
15.1 Introduction 144
15.2 Research Methodology 145
15.2.1 Materials and Method 145
15.2.2 Design of Experiment and Process Parameters Used for Study 146
15.2.3 Fabrication of V-Bending Die and Trial on a Hydraulic Press 146
15.3 Results and Discussion 149
15.3.1 For AA6082-T6 150
15.3.2 For AA5083-O 151
15.3.3 For AA5052-H32 152
15.4 ANOVA (Analysis of Variance) Table and Regression Equation for Response 153
15.5 Conclusions 154
References 155
16 Comparative Study of Particulate Erosion Phenomena Between Elbow and Target Tee in Pipe Flow 157
16.1 Introduction 157
16.1.1 Mechanism of Erosion in Pipe Flow 157
16.2 Erosion Phenomena in Pipe Bend 160
16.2.1 Mechanism of Erosion in Pipe Flow 160
16.3 Applicability of Cushion/Target Tee 161
16.3.1 Mechanism of Erosion in Target Tee 161
16.4 Conclusion 162
Bibliography 162

Erscheint lt. Verlag 10.9.2019
Reihe/Serie Lecture Notes on Multidisciplinary Industrial Engineering
Lecture Notes on Multidisciplinary Industrial Engineering
Zusatzinfo X, 159 p. 73 illus., 55 illus. in color.
Sprache englisch
Themenwelt Naturwissenschaften Chemie Anorganische Chemie
Technik Maschinenbau
Schlagworte Advanced welding processes • Computer Based Manufacturing Technologies • Forming and forging • ICFTMM 2018 • Non-conventional Manufacturing • Sustainable and Green Manufacturing
ISBN-10 981-329-099-4 / 9813290994
ISBN-13 978-981-329-099-0 / 9789813290990
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